Digital Twin Consulting
A digital replica of your physical assets — test your production processes in a virtual environment through simulation, optimization and predictive analytics.
Digital Twin Consulting
With our Digital Twin consulting, we create digital replicas of your production lines, machines and processes. Simulate your physical assets in a virtual environment to test capacity planning, process optimization and maintenance strategies with real data.
Keep your digital twin models continuously up to date with real-time data from IoT sensors. Experiment with different production configurations risk-free through what-if scenarios, detect bottlenecks in advance and determine optimal operating parameters.
Key Features
What makes this consulting service powerful.
Digital Twin Modeling
Creating 3D digital replicas of production lines, machines and processes.
IoT Sensor Integration
Real-time data collection and live updating of the digital twin model.
Simulation & What-If Analysis
Testing different scenarios in a virtual environment and determining optimal parameters.
Capacity Planning
Capacity simulation and bottleneck detection on the digital twin.
Predictive Maintenance
Machine health monitoring and maintenance planning before failures occur.
Process Optimization
Optimization of production parameters and energy efficiency analysis.
Advanced Capabilities
Enterprise-grade expertise and methodologies.
3D Modeling Expertise
Accurate digital modeling of production equipment and processes.
IoT Platform Integration
Transferring sensor data to the digital twin through the KUKLABAZ IIoT platform.
Simulation Engine
Realistic scenario analysis with high-fidelity simulation tools.
AI & Machine Learning
Predictive model development and autonomous optimization algorithms.
MES Integration
Integration of production data into the digital twin through ProCOST MES.
Industry Application
Digital twin implementation experience in the automotive, aerospace and machinery sectors.
Benefits & Results
Measurable value for your organization.
Risk-Free Testing Environment
Virtual testing of new production scenarios before physical implementation.
Pre-Failure Intervention
Minimizing unplanned downtime and improving OEE through predictive maintenance.
Capacity Optimization
Maximizing production capacity through bottleneck analysis and scenario planning.
Energy Savings
Reducing energy consumption through optimal operating parameters.
Rapid Decision-Making
Fast, data-driven decisions through real-time data and simulation.
Investment Validation
Making sound investment decisions by simulating new investments on the digital twin.
Implementation Process
End-to-end support for seamless engagement.
01
Scope & Data Analysis
Defining the digital twin scope and inventorying existing data sources.
02
Model Creation
3D modeling, IoT sensor integration and simulation parameter setup.
03
Validation & Calibration
Validating and calibrating the digital twin model against real-world data.
04
Operational Deployment
Integrating the digital twin into daily operations, training and continuous improvement.
With BilTAY NexUS, we now manage production, sales, and inventory on a single platform. Data-driven decision making has become part of our daily routine.
After our move to SCIENTA ERP, our operational load dropped significantly. The BilTAY team behaved like a true business partner throughout the entire transition.
Since we started working with BilTAY, we've seen significant improvements in production planning. We feel the difference of data-driven decisions every day.
Lost time on our sheet metal processing lines has dropped to a minimum. The BilTAY MES integration was completed far faster than we expected.
On our digital transformation journey, BilTAY's combined software + consulting support was invaluable. We took the right steps in the right order.
We digitized both our industrial operations and our technical training infrastructure with BilTAY's solutions. Two different worlds, one ecosystem.
We achieved real-time visibility and production-planning integration in our machining operations with BilTAY. Our workflow became far more predictable.
Finding software that meets the strict quality requirements of the defense industry isn't easy. BilTAY proved to be a genuine solution partner in this field.
ProCOST MES gave us real-time visibility on the production floor. We can now instantly see the status of every machine on the line.
Having ERP, MES, and production tracking work together under one roof completely eliminated manual data transfer. BilTAY NexUS truly delivers an integrated ecosystem.
BilTAY's holistic approach to education and technology made a real difference in the digital transformation of our technical college.
BilTAY designs and delivers smart factory solutions with offices across Turkey — Eskişehir, Istanbul, Ankara and Gaziantep.
learn more about our 20+ years of experience and our vision for Industry 4.0
Trusted by leading companies
Our consulting services are used by manufacturers across Turkey and beyond.